Small 3D-Printed Piece Could Save Air Force Millions in Fuel Costs

Staff
By Staff
3 Min Read

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Sometimes the simplest solutions produce the
most significant results,

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and the US Air Force is close to implementing a
very basic feature that could end up saving

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millions.
The C-17 Globemaster 3 is a flexible aircraft

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used to carry troops and all types of cargo
from point A to point B.

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It’s also a massive plane and not particularly
fuel efficient,

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but a small 3D printed device could help with
that.

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The Air Force Operational Energy and Air
Mobility Command.

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Said it’s in the final phase of testing for
micro vein drag reduction technology,

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which is a thin blade measuring about 4 by 16
inches or roughly the size of two Costco hot

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dogs.
When about a dozen micro veins are glued to the

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rear of the C17’s exterior, it results in a 1%
reduction in drag compared to a C-17 with no

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micro veins.
That might not sound like much,

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but that reduction in drag also means a
reduction in fuel consumption,

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and the Air Force expects it.
Save as much as $14 million or roughly the cost

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of $9.3 million Costco hotdogs and annual fill
costs.

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The technology, which was developed in
cooperation with the Air Force Research

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Laboratory, private industry, and the Air Force
Life Cycle Management Center,

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helps reduce the aerodynamic drag caused by the
upswep design of the C-17’s cargo door section.

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It’s already proven to work so well that
partner countries like Canada and the United

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Kingdom want to add them to their C-17 fleets
too.

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The Air Force has been flight testing the
technology since 2023.

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That includes running it through air refueling
and assault strip operations.

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The C-17 used in those tests has now become the
first with permanent installation of micro

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veins, and all six aircraft are currently
modified for the logistics service assessment,

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which the department said is the final step
before micro veins are attached to the entire

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C-17 fleet.

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I’m Nolan Bastein.
This is manufacturing now.

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