Samson Sky, producers of the Switchblade Flying Car, is unveiling details of its new manufacturing process, which will enable the company to make their carbon fiber parts eight times faster and at half the cost of producing traditional carbon fiber parts. Company officials state this new process will allow Samson to keep the Switchblade competitively priced in the marketplace.
At the heart of Samson’s manufacturing system is their Builder Assist Program, designed to help customers meet the FAA’s 51% construction requirement for Experimental Category aircraft. Instead of needing specialized skills, customers use computer-guided machinery to fabricate their parts, ensuring accuracy and efficiency. The final assembly is then completed by Switchblade technicians, guaranteeing precision and quality throughout the process.
With over 2,400 Reservation Holders across 50+ countries and all 50 U.S. states, Samson is preparing for large-scale production, aiming to deliver the first Switchblades in 2026.
Samson highlights that many other Builder Assist programs require weeks or even months of work from buyers. In contrast, their approach leverages automated manufacturing and simplified tasks, allowing participants to complete their portion in just one week or less at a Samson Builder Assist Center—an industry breakthrough for flying cars. The company claims this efficiency will attract an even larger number of customers, making the dream of owning a flying car more accessible.